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Honeywell FC-BKM-0001 & FC-QPP-0002 Battery and Key Switch Module

FC-QPP-0002 PDF Specification and Technical Data for Safety Manager R120

Universal Safety Interface

The USI-0002 communication module handles Ethernet and Serial communication with external devices, e.g. Experion™ PKS and Safety Builder. It is located in the Controller chassis (see section CPCHAS-0001 or CPCHAS-0002 or CPCHAS-0003)

The below figure shows the front view of the USI-0002 module.

The main function of communication modules is handling the communication to and from external devices and other Safety Managers. The USI-0002 has four (4) independent communication channels. See the below table for the relevant details.

Furthermore, the USI-0002 communication module acts as hardware firewall, protecting the safety functions within Safety Manager. It has:

enhanced protective capability,

high internal memory for running multiple demanding communication protocols in parallel

The module consists of the following items:

A Motorola 8270 communication processor.

EEPROM to store specific module data, such as the two MAC-addresses and the hardware revision number.

8 Mbyte Flash memory to store the system and application program. The flash content is copied to SRAM at startup and is executed from there. The flash content can be updated without removing the USI-0002 from the Controller chassis.

8 Mbyte Local SRAM (with Error Detecting and Correcting logic) for system and application program and information.

256 kilobyte shared RAM for data exchange between the USI-0002 and the Control Processor

Two dual-speed fast ethernet transceivers

Two general purpose serial communication controller channels.

Reset mechanism

The USI-0002 module resets hardware via the following mechanisms:

l Power-up or power-dip.

l If the Quad Processor Pack (key switch) goes in ‘STOP’ mode.

l If the Quad Processor Pack generates a COMmunication RESet.

The communication channels are reset (go offline) if:

l the module resets, or

l the dedicated watchdog times out.

Hot swap

The USI-0002 module has ‘hot swap’ features.

This means that the module may be placed or removed in a running system. The application program will not be interrupted by these actions.
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AC 800PEC The high-performance control system for high power rectifier applications

High-performance applications with extremely fast control algorithms– cycle times that range from 100 μs (microseconds) for fast control loops to seconds for long-term operational transients – require specialized control devices.

That is why we have designed the AC 800PEC,extending the capabilities of ABB’s well-known automation technology to handle the high-speed algorithms of processes such as power electronic applications.Can you imagine a process cycle time of under 100 μs? We can – and we’ve built a new-generation AC 800PEC controller to achieve it.Taking the technology a step further it is a dualcore processor unit that combines these highspeed controls with the low-speed process control tasks usually carried out by separate PLC (programmable logic controller) units. Embedded into a robust and flexible system structure with integrated standard communication, the AC 800PEC is unique in the field of industrial process controllers. The AC 800PEC is the ultimate approach for high demands.ABB PPD113B01 Distributed Control System Controller

The AC 800PEC has a unique combination offeatures for demanding applications:

• Short cycle times, down to 100 μs

• High processing power

• Fast communication and I/O via optical links

• Programming tools:

– System engineering with IEC61131-3 languages using ABB’s Control Builder, both Compact and Professional versions available

– Product and control development using MATLAB®/Simulink® for model-based design, easily bridging the gap from simulation to implementation

• Full integration into ABB Ability™ System 800xA

• Innovative and flexible use of FPGAs to include protocols and application functionality in the devices without creating additional processor load

• Optical communication

• Industrial grade hardware with no moving parts

• Long life cycle, easy upgrading

• Robust reliance file system, insusceptible post power loss

Built to control power in Process Industries ABB has global expertise and technical know-how in processes for industrial, marine and other applications. As a result, the AC 800PEC is a key controller for ABB’s industrial applications, and also for third-party products and systems.

The AC 800PEC is an efficient and flexible controller family. The benefits of short cycle times, fast (input/output) I/O, high-processing power and advanced control using MATLAB®/Simulink®:

• Increases process quality and output

• Saves development and engineering costs

• Reduces the energy consumption of yourproducts

• Shortens time-to-market for your developmentproject

• Saves headcount and resources in engineeringand software development

• Enhances Return on Assets (ROA)

• Hardware backup trip integrated with fast COMBI I/O

The modular structure of the AC 800PEC control system means it can adapt to any application size, from the largest industrial plants and propulsion systems down to very compact products, where space and cost are critical. All over the world, thousands of processors are now proving their worth in a wide variety of extremely demanding applications.

Tuned for performance and efficiency .

Powerful hardware for efficient, high-speed processing The AC 800PEC combines the floating-point computing performance of the CPU with the flexibility and high-speed capability of a FPGA.

The system is separated into three performance levels covering different cycle times. Control tasks are allocated depending on their speed requirements:

• Very fast tasks down to 25 ns (nanoseconds forFPGA tasks)

• Fast tasks down to 100 μs (microseconds forMatlab/Simulink tasks)

• Slow tasks down to 1 ms (miliseconds forcontrol tasks)

The hardware architecture of the AC 800PEC is an ideal match to the three-level software structure.

To support the short processing cycle times, the AC 800PEC provides a fast I/O system. Depending on the speed of the I/O connection, it is possible to achieve data throughput times below 100 μs, including the time required to read, process, write and transmit the signal.
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