ACS6000 phase module S-097H 3BHB009885R0052 is a high-performance power electronic module produced by ABB. ACS6000 phase module S-097H 3BHB009885R0052 is mainly used in medium-voltage variable frequency drive systems. It undertakes rectification or inversion functions, converting the input AC power into DC power (rectification) or vice versa (inversion) to drive the motor. It integrates power semiconductor devices such as IGCT (integrated gate commutation thyristor) and has high reliability and high efficiency power conversion capabilities.
Product Overview
Product Name: ACS6000 Phase Module
Model: S-097H 3BHB009885R0052
Manufacturer: ABB
Application Field: Widely used in power, metallurgy, petrochemical, papermaking, mining and other industries to drive large motors and achieve precise speed and torque control.
Technical features
High reliability: The ACS6000 phase module adopts advanced power semiconductor devices such as IGCT (integrated gate commutated thyristor), which has extremely high reliability and stability, and can ensure the long-term stable operation of the inverter in harsh industrial environments.
Modular design: The phase module adopts modular design, which is easy to install, maintain and replace. This design not only improves the flexibility of the system, but also reduces maintenance costs and time.
High-performance control: The ACS6000 series inverter adopts advanced control technologies such as DTC (direct torque control), which can achieve extremely high torque and speed performance to meet the needs of various complex industrial applications.
Shared DC bus: Supports multi-drive operation and energy sharing, and improves the energy utilization efficiency of the system through the shared DC bus design.
Advanced control technology: With direct torque control (DTC) function, no encoder is required. Regardless of whether there is input voltage fluctuation or load mutation, it can always maintain the highest control accuracy, and can respond to transmission load and grid voltage changes or fluctuations at a very high speed.
Wide power range: The power range is 3.0 to 36.0 MW, and the input configuration has a variety of options such as 6-, 12- or 24-pulse diode rectifiers. There are also various specifications for input voltage, frequency and other parameters. The output power is 3000-36000 kW, the output voltage is 2.3, 3.3 kV, and the output frequency is 0-75 Hz. It can drive induction motors, synchronous motors and permanent magnet synchronous motors.
High efficiency and energy saving: The inverter efficiency is > 98%, and the motor speed can be adjusted according to actual needs to reduce energy consumption.
Good environmental adaptability: The enclosure protection level is standard IP32, and IP42 and IP54 are optional. It can operate at a certain altitude (0-2000 meters, higher under reduced capacity conditions), ambient air temperature (0-40 °C, higher under reduced capacity conditions) and external cooling water temperature (5-32 °C, higher under reduced capacity conditions), and the noise is < 75 dBA.
Function and role
Power conversion: The main function of the phase module is to convert DC power into AC power to provide the required power for the motor.
Speed and torque control: By accurately controlling the output voltage and frequency, the phase module can achieve precise control of the motor speed and torque to meet various needs of industrial production.
Protection function: The phase module also has multiple protection functions such as overcurrent, overvoltage, undervoltage, overheating, etc., which can ensure the safe operation of the motor and inverter.
Application scenario
Power industry: used for the generator excitation system of the power plant, reactive power compensation of the power grid, etc.
Metallurgical industry: used for the drive and control of large equipment such as rolling mills and continuous casting machines.
Petrochemical industry: used for variable frequency speed regulation of equipment such as pumps and compressors.
Papermaking industry: used for the transmission system of the paper machine to achieve precise speed and tension control.
Mining industry: used for the drive and control of equipment such as hoists and conveyors.
Maintenance and care
Regular inspection: Regularly inspect the phase module, including the appearance, connecting wires, heat sink, etc., to ensure that there is no damage or looseness.
Cleaning and maintenance: Regularly clean the heat sink and fan of the phase module to ensure good heat dissipation.
Troubleshooting: When a phase module fails, it should be promptly checked and repaired to avoid the expansion of the fault and affect the operation of the entire system.
Actual application case
SSAB Oxelosund blast furnace blower transformation: SSAB Oxelosund’s 6# blast furnace blower was originally driven by steam, and there were problems with turbine wear and reduced efficiency. By comparing the investment options, the ACS6000 variable frequency speed control system was selected. The system has the advantages of short investment payback period, high availability, application of existing blower equipment, short installation time, and low operation and maintenance costs. After adopting ACS6000, 16GW·h of energy can be saved each year, the output capacity is increased, and the equipment life is also extended.
NASA Wind Tunnel Project: ABB used the world’s largest 101MW inverter to transform a wind tunnel for NASA. The inverter was used in a 135,000hp (1hp = 745.700W) synchronous motor on the NASA wind tunnel project to control a huge fan to generate wind speeds exceeding Mach 1, improving the reliability, efficiency and capacity of the NASA facility.
Ormen Lange Gas Pipeline Project: Starting in 2007, natural gas from the Ormen Lange offshore gas field will pass through the world’s longest undersea tunnel from Norway to the UK. The huge compressors used for natural gas transmission are driven by three 48MW MEGADRIVE-LCIs provided by ABB. The entire transmission system, including transformers and motors, passed the rigorous full-load test, and the product met satisfactory test requirements in all aspects.
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